Seaskin Wetsuit Leak Troubleshooting Guide

Close-up of hands inspecting wetsuit seam for leaks and damage

Discovering a leak in your wetsuit can be frustrating. However, identifying and fixing the problem doesn’t have to be complicated. This comprehensive guide from Swimrun The Riviera will help you troubleshoot common wetsuit leak issues and get back in the water quickly.

Leaks can happen to any wetsuit over time. Whether you own a brand-new suit or a well-loved one, understanding the causes and solutions is essential. Many swimmers and divers experience this issue, and fortunately, most leaks are fixable with simple techniques.

Understanding Why Wetsuits Leak

Wetsuits are designed to trap a thin layer of water between your skin and the neoprene material. This water warms up from your body heat, providing insulation. However, when cold water continuously flows into your suit, you’ve got a leak. Seaskin wetsuits, like other quality brands, can develop leaks due to various reasons including wear and tear, improper fit, or manufacturing defects.

The most common causes include damaged seams, torn neoprene, worn zippers, and poor fit. Additionally, improper storage can weaken the material over time. Understanding these factors helps you prevent future problems while addressing current ones.

Identifying the Leak Source

Before you can fix a leak, you need to find it. Start by putting on your wetsuit and filling a bathtub with water. Submerge yourself completely and look for bubbles escaping from the suit. This visual method works well for obvious tears or holes.

Another effective technique involves turning your wetsuit inside out and inspecting the seams carefully. Look for loose threads, gaps in the seam tape, or visible damage. Pay special attention to high-stress areas like the shoulders, crotch, and knees where wear occurs most frequently.

Furthermore, check all zippers by running your fingers along the teeth. Bent or missing teeth can create gaps that allow water infiltration. The zipper slider should move smoothly without catching or leaving gaps behind it.

Common Leak Points to Inspect

Seams and Stitching

Seams are the most vulnerable areas of any wetsuit. Therefore, they deserve thorough inspection. Blind-stitched and glued seams can separate over time, especially if the suit has been stretched excessively or exposed to harsh chemicals.

Look for any visible gaps or separation along the seam lines. Run your hand along the inside seams to feel for roughness or protruding threads. These indicate potential weak spots that may be leaking or will soon develop into leaks.

Neck, Wrist, and Ankle Seals

The seals around your neck, wrists, and ankles are designed to fit snugly. However, if they’re too loose, water will flush in and out constantly. Conversely, if they’re too tight, you might be tempted to cut them, which can compromise the seal.

Check these areas for stretching, cracking, or deterioration. Neoprene naturally loses elasticity over time, particularly in these high-flex zones. Additionally, examine the seal edges for tears or splits that might have developed from putting on or removing the suit.

Zipper Areas

Zippers are another common leak source. The zipper tape and surrounding material can wear down, creating channels for water entry. Moreover, the zipper itself might not close properly if the teeth are damaged or the slider is worn.

Test the zipper by closing it completely and checking for gaps. The zipper flap should cover the entire zipper track when properly positioned. If water can penetrate through the zipper area, you may need professional repair or replacement.

Diver applying neoprene repair cement to small tear in black wetsuit

Simple At-Home Leak Fixes

Using Wetsuit Repair Cement

For small tears or holes, wetsuit cement provides an effective solution. Clean the area thoroughly with rubbing alcohol and let it dry completely. Apply a thin layer of cement to both sides of the tear, wait until it becomes tacky, then press firmly together.

Allow the repair to cure for at least 24 hours before using the wetsuit. This adhesive creates a flexible, waterproof bond that moves with the neoprene. Many dive shops and online retailers sell wetsuit repair kits specifically designed for this purpose.

Applying Neoprene Patches

Larger tears require patches for proper repair. Cut a patch from spare neoprene or a repair kit, making it about one inch larger than the damaged area on all sides. Apply cement to both the patch and the wetsuit, let it get tacky, then press together firmly.

Use a roller or smooth object to remove air bubbles and ensure good adhesion. For maximum strength, apply patches to both the inside and outside of the wetsuit. This double-patch method significantly improves durability and waterproofing.

Seam Sealing Solutions

When seams start leaking, seam sealer can extend your wetsuit’s life. According to PADI, proper wetsuit maintenance includes regularly checking and sealing seams before they become major problems. Apply seam sealer along the inside of separated seams, working it into any gaps.

Smooth the sealer with your finger or a tool, then let it cure according to the manufacturer’s instructions. This creates a flexible, waterproof barrier that prevents further seam separation. Regular seam maintenance prevents small issues from becoming major repairs.

When Professional Repair Is Needed

Some leaks require professional attention. Large tears, zipper replacements, and extensive seam damage are best handled by experienced wetsuit repair technicians. They have specialized equipment and materials that produce longer-lasting results than DIY methods.

Additionally, if your wetsuit is still under warranty, professional repair might be covered. Contact the manufacturer or retailer before attempting repairs yourself, as DIY fixes can void warranty coverage. Many companies offer repair services or can recommend qualified repair shops.

Preventing Future Leaks

Prevention is always better than repair. Rinse your wetsuit thoroughly with fresh water after every use to remove salt, chlorine, and other damaging substances. Hang it on a wide hanger in a shaded area to dry, never in direct sunlight which degrades neoprene.

Store your wetsuit flat or loosely folded, never creased or compressed. Avoid contact with petroleum-based products, solvents, or excessive heat. Furthermore, put on and remove your wetsuit carefully to avoid overstretching seams or tearing the material.

Consider using lubricants designed for wetsuits when putting them on. This reduces stress on the material and seams. Regular inspection catches small problems before they become major leaks, saving you money and extending your wetsuit’s lifespan.

Determining When Replacement Is Necessary

Eventually, every wetsuit reaches the end of its useful life. If you’re constantly repairing leaks, the neoprene has lost significant elasticity, or warmth is noticeably reduced, replacement might be more economical than continued repairs.

Calculate the cost of repairs versus a new wetsuit. Sometimes investing in a new suit makes more financial sense, particularly if repair costs approach 50% or more of a new wetsuit’s price. Additionally, newer wetsuits often feature improved materials and construction techniques that enhance performance and durability.

Conclusion

Troubleshooting wetsuit leaks doesn’t have to be overwhelming. By systematically identifying the leak source, applying appropriate repairs, and maintaining your suit properly, you can extend its life significantly. Remember that small repairs addressed promptly prevent larger, more expensive problems down the road.

Whether you choose DIY fixes or professional repair depends on the damage extent and your comfort level with repairs. Either way, understanding leak causes and solutions empowers you to make informed decisions about your wetsuit’s care. Regular maintenance and careful use will keep you warm and comfortable during all your water adventures.

Frequently Asked Questions

How can I tell if my wetsuit is leaking or just fitting poorly?

A poor fit allows continuous water flushing, creating cold spots around loose areas. Leaks typically cause localized cold spots where water enters through a specific damage point. Try the bathtub bubble test to identify actual leaks versus fit issues.

Can I use regular glue to repair my wetsuit?

No, regular glue won’t work effectively. Wetsuit-specific neoprene cement remains flexible when dry, allowing the material to stretch naturally. Standard adhesives become rigid and will crack, creating new leaks or worsening existing damage.

How long should a wetsuit last before developing leaks?

With proper care, quality wetsuits typically last 3 to 5 years before significant issues develop. However, frequency of use, storage conditions, and care practices greatly impact longevity. Some suits last much longer with excellent maintenance.

Are small leaks in my wetsuit dangerous?

Small leaks aren’t dangerous but reduce thermal protection. In cold water, this can lead to discomfort or, in extreme cases, hypothermia during extended exposure. Fix small leaks promptly to maintain adequate warmth and safety.

Should I repair a wetsuit that’s more than 5 years old?

It depends on the overall condition and repair cost. If the neoprene is still flexible and only minor repairs are needed, fixing it makes sense. However, if the material is degraded or multiple areas need repair, replacement is usually more cost-effective.

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